FULL-SCALE DEMONSTRATION OF A HYBRID HYDROLYZED COLLAGEN-ALKALI SILICATE CORE BINDER

被引:9
作者
Fox, John T. [1 ]
Allen, Josh F. [2 ]
Cannon, Fred S. [2 ]
Cash, Colin C. [2 ]
Voigt, Robert C. [2 ]
DeVenne, James A. [3 ]
Furness, James C. [4 ]
Lamonski, James S. [5 ]
Farver, Patrick [6 ]
机构
[1] Lehigh Univ, Bethlehem, PA 18015 USA
[2] Penn State Univ, University Pk, PA 16802 USA
[3] JB DeVenne Inc, Berea, OH USA
[4] Furness Newburge Inc, Versailles, KY USA
[5] HMAC, Lawrenceville, PA USA
[6] Harrison Machine Co LLC, Erie, PA USA
基金
美国国家科学基金会;
关键词
metalcasting; iron castings; foundry; core hinders; collagen; silicates; coremaking; sustainable manufacturing;
D O I
10.1007/BF03355623
中图分类号
TF [冶金工业];
学科分类号
0806 ;
摘要
A novel core hinder system has been devised that is comprised of hydrolyzed collagen and alkali silicates. Cores that employ this hybrid binder were tested in a full-scale demonstration at a partner foundry. Among the 244 iron castings manufactured at this facility while using these hybrid binders, none of the iron castings were rejected as scrap due to core-related defects. The core regions of these iron castings exhibited no deformation, veining, or erosion from molten iron exposure. Moreover, these hybrid silicate-collagen cores demonstrated satisfactory shakeout during full-scale demonstrations. This hydrolyzed collagen-alkali silicate binder yielded cores that achieved a higher tensile strength and less hot distortion than conventional phenolic urethane hinders.
引用
收藏
页码:51 / 61
页数:11
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