Modification of surface hardness, wear resistance and corrosion resistance of cold spray Al coated AZ31B Mg alloy using cold spray double layered Ta/Ti coating in 3.5 wt % NaCl solution

In this research, cold sprayed Al coating layer on AZ31B Mg alloy was coated with cold sprayed Ti and Ta/Ti coatings, which noticeably reduced the wear rate of Al coated Mg alloy. Electrochemical corrosion tests and infinite focus 3D measurement results revealed that the high surface activity of commercially pure-Al coating, diffusion-controlled reactions, and formation of corrosion pits could be mitigated using Ti top coating. However, a dense layer of Ta on Ti coating exceptionally improved the corrosion resistance of Ti/Al coated AZ31B Mg alloy in neutral 3.5 wt.% NaCl solution This work gives a new strategy to considerably raise the wear and corrosion resistances of cold spray Al coated Mg alloys by double layered Ta/Ti coatings.