Comparison of microstructure and mechanical properties of conventional and refilled friction stir spot welds in AA 6061-T6 using filler plate

被引:49
作者
Venukumar, S. [1 ]
Yalagi, S. [1 ]
Muthukumaran, S. [1 ]
机构
[1] Natl Inst Technol, Dept Met & Mat Engn, Tiruchirappalli 620015, Tamil Nadu, India
关键词
AA6061-T6 Al alloy; friction stir spot welding; FSSW-FFP; static shear strength; FATIGUE BEHAVIOR; STRENGTH; FAILURE; JOINTS;
D O I
10.1016/S1003-6326(13)62804-6
中图分类号
TF [冶金工业];
学科分类号
0806 ;
摘要
Friction stir spot welding with refilling by friction forming process (FSSW-FFP) was successfully modified using filler plate. Both of this new refilling technique and conventional friction stir spot welding (FSSW) process were used to weld Al 6061-T6 lap shear specimens and the results were compared. Effects of tool rotational speeds on mechanical and metallurgical properties in both the cases were studied. Static shear strength of refilled weld samples was found to be better than those welded by conventional FSSW process at all tool rotational speeds. This is explained in terms of effective increase in cross-sectional area of weld nugget due to addition of more material from filler plate, thereby eliminating the probe hole. Failure mechanisms were discussed and fracture surfaces were analyzed through scanning electron microscopy (SEM). The hardness profile of the welds exhibited a W-shaped appearance in both the processes and the minimum hardness was measured in the HAZ.
引用
收藏
页码:2833 / 2842
页数:10
相关论文
共 22 条
  • [1] AWANG M, 2005, SAE INT, V45, P1577
  • [2] Effect of tool geometry on static strength of friction stir spot-welded aluminum alloy
    Badarinarayan, H.
    Yang, Q.
    Zhua, S.
    [J]. INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2009, 49 (02) : 142 - 148
  • [3] BADARINARAYAN H, 2007, FRICTION STIR WELDIN, V2007, P235
  • [4] On the influence of tool path in friction stir spot welding of aluminum alloys
    Buffa, G.
    Fratini, L.
    Piacentini, M.
    [J]. JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2008, 208 (1-3) : 309 - 317
  • [5] Strain rates and grain growth in Al 5754 and Al 6061 friction stir spot welds
    Gerlich, A.
    Yamamoto, M.
    North, T. H.
    [J]. METALLURGICAL AND MATERIALS TRANSACTIONS A-PHYSICAL METALLURGY AND MATERIALS SCIENCE, 2007, 38A (06): : 1291 - 1302
  • [6] Hancock R, 2004, WELD J, V83, P83
  • [7] Iwashita T., 2003, Patent, Patent No. [US6601751B2, 6601751]
  • [8] Friction spot joining of an extruded Al-Mg-Si alloy
    Lathabai, S.
    Painter, M. J.
    Cantin, G. M. D.
    Tyagi, V. K.
    [J]. SCRIPTA MATERIALIA, 2006, 55 (10) : 899 - 902
  • [9] Microstructures and mechanical properties of 6061 aluminum alloy processed by accumulative roll-bonding
    Lee, SH
    Saito, Y
    Sakai, T
    Utsunomiya, H
    [J]. MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING, 2002, 325 (1-2): : 228 - 235
  • [10] Fatigue behavior of friction stir spot welding and riveted joints in an Al alloy
    Malafaia, A. M. S.
    Milan, M. T.
    Oliveira, M. F.
    Spinelli, D.
    [J]. FATIGUE 2010, 2010, 2 (01): : 1815 - 1821