Modeling of the influence of the wear of the cutting wedge of the tool on the stability of the metal turning process

被引:1
作者
Lapshin, Victor P. [1 ]
机构
[1] Don State Tech Univ DSTU, Rostov Na Donu 344000, Russia
关键词
cutting system; thermodynamics; tool wear; vibrations; NONLINEAR DYNAMICS; CHATTER;
D O I
10.21595/jve.2022.22734
中图分类号
R318 [生物医学工程];
学科分类号
0831 ;
摘要
metalworking today, the assessment of the degree of wear of the cutting wedge of the tool during its operation is an extremely relevant and in-demand task. Even though a large number of methods for monitoring tool life have been developed, there are no unambiguous mathematical dependencies that determine the degree of wear of the cutting wedge according to indirectly measured data. The article proposes a new mathematical apparatus that has not been used before, which makes it possible to adequately interpolate vibrations and temperature in the contact zone into tool wear. The study aim of the study is to develop a method for indirectly estimating the wear rate of the tool, based on a consistent model of intersystem communication describing the force, thermal, and vibration reactions of the cutting process to the shaping movements of the tool. The study consists of experiments on a measuring stand and numerical modeling of the obtained data in Matlab with a comparative evaluation of them with the results of modeling of the mathematical apparatus proposed in the article. The results show that the mathematical model proposed in the article is applicable for an adequate interpretation of experimental data.
引用
收藏
页码:1378 / 1395
页数:18
相关论文
共 50 条
  • [31] Modeling and simulation of the tool wear in nanometric cutting
    Cheng, K
    Luo, X
    Ward, R
    Holt, R
    WEAR, 2003, 255 : 1427 - 1432
  • [32] Influence of tool wear on ultra-precision cutting process of aluminum alloy
    Iwamoto, R
    Kondo, E
    Kawagoishi, N
    Ichiki, K
    Yoshidome, S
    PROGRESS OF MACHINING TECHNOLOGY: WITH SOME TOPICS IN ADVANCED MANUFACTURING TECHNOLOGY, 2002, : 224 - 229
  • [33] Tool wear in dry turning and wet turning with non-toxic cutting fluid
    Ozimina, Dariusz
    Madej, Monika
    Kowalczyk, Joanna
    Ozimina, Ewa
    Plaza, Stanislaw
    INDUSTRIAL LUBRICATION AND TRIBOLOGY, 2018, 70 (09) : 1649 - 1656
  • [34] Identification of Wear Characteristics in Tool Wear Model of Cutting Process
    Matsumura, T.
    Shirakashi, T.
    Usui, E.
    INTERNATIONAL JOURNAL OF MATERIAL FORMING, 2008, 1 (Suppl 1) : 555 - 558
  • [35] Influence of Tool Wear on Center Defects of the Workpiece during Cross Wedge Rolling Process
    Liu, Guihua
    Jiang, Zhi
    Bian, Yi
    Ren, Guangsheng
    Xu, Chunguo
    MATERIALS PROCESSING TECHNOLOGIES, PTS 1 AND 2, 2011, 154-155 : 1779 - +
  • [36] Identification of Wear Characteristics in Tool Wear Model of Cutting Process
    T. Matsumura
    T. Shirakashi
    E. Usui
    International Journal of Material Forming, 2008, 1 : 555 - 558
  • [37] Assessment of Metal Wear in Turning on the Basis of Components of the Cutting Force
    Lapshin V.P.
    Turkin I.A.
    Khristoforova V.V.
    Russian Engineering Research, 2020, 40 (09) : 797 - 800
  • [38] Influence of Edge Preparation on Cutting Tool Wear
    Chai, Guobing
    Wang, Wei
    Yu, Aibing
    ADVANCES IN ENGINEERING DESIGN AND OPTIMIZATION III, PTS 1 AND 2, 2012, 201-202 : 1178 - 1181
  • [39] Cutting temperature and tool wear of hard turning hardened bearing steel
    Liu, XL
    Wen, DH
    Lin, ZJ
    Xiao, L
    Yan, FG
    JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2002, 129 (1-3) : 200 - 206
  • [40] Wear behavior of some cutting tool materials in hard turning of HSS
    El Hakim, M. A.
    Abad, M. D.
    Abdelhameed, M. M.
    Shalaby, M. A.
    Veldhuis, S. C.
    TRIBOLOGY INTERNATIONAL, 2011, 44 (10) : 1174 - 1181