Prediction of fatigue performance in cast aluminum alloy components

被引:0
作者
Lindley, T. C. [1 ]
Li, Peifeng [1 ]
Maijer, D. M. [1 ]
Lee, P. D. [1 ]
机构
[1] Univ London Imperial Coll Sci Technol & Med, Dept Mat, Prince Consort Rd, London SW7 2AZ, England
来源
SIMULATION OF ALUMINUM SHAPE CASTING PROCESSING: FROM ALLOY DESIGN TO MECHANICAL PROPERTIES | 2006年
关键词
cast alloys; fatigue life prediction;
D O I
暂无
中图分类号
TF [冶金工业];
学科分类号
0806 ;
摘要
The influence of casting process conditions on the microstructure (secondary dendrite arm spacing, morphology of eutectic silicon and Fe-rich intermetallic particles) and defect populations (pores and oxide films) has been studied in cast aluminum alloys. The effects of eutectic modifiers (Sr), grain refiners (TiB2), solidification rate and HIPing upon the size, distribution and complex three dimensional shape of the pores formed were characterized using three dimensional (3D) X-ray tomography. This method gave more realistic dimensioning of pores compared to conventional metallography. S-N fatigue properties were established for each cast condition after T6 heat treatment. Scanning electron microscopy and fractographic examination were used to reveal the defect responsible for fatigue crack initiation. Models for situations where either crack initiation or small crack growth constituted the dominant phase of fatigue life were reviewed before formulating a unified methodology for the prediction of fatigue life of cast components.
引用
收藏
页码:289 / +
页数:3
相关论文
共 29 条
[1]   Modelling the optimum grain size on the low cycle fatigue life of a Ni based superalloy in the presence of two possible crack initiation sites [J].
Alexandre, F ;
Deyber, S ;
Pineau, A .
SCRIPTA MATERIALIA, 2004, 50 (01) :25-30
[2]  
[Anonymous], 1989, LIGHT ALLOYS METALLU
[3]  
Argo D., 1988, AFS T, V96, P65
[4]   The effect of solidification time and heat treatment on the fatigue properties of a cast 319 aluminum alloy [J].
Boileau, JM ;
Allison, JE .
METALLURGICAL AND MATERIALS TRANSACTIONS A-PHYSICAL METALLURGY AND MATERIALS SCIENCE, 2003, 34A (09) :1807-1820
[5]   Experimental study of porosity and its relation to fatigue mechanisms of model Al-Si7-Mg0.3 cast Al alloys [J].
Buffière, JY ;
Savelli, S ;
Jouneau, PH ;
Maire, E ;
Fougères, R .
MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING, 2001, 316 (1-2) :115-126
[6]  
CAMPBELL J, 1988, MATER SCI TECH SER, V4, P194, DOI 10.1179/026708388790330060
[7]   CASTING DEFECTS AND THE FATIGUE BEHAVIOR OF AN ALUMINUM CASTING ALLOY [J].
COUPER, MJ ;
NEESON, AE ;
GRIFFITHS, JR .
FATIGUE & FRACTURE OF ENGINEERING MATERIALS & STRUCTURES, 1990, 13 (03) :213-227
[8]   Cyclic plasticity at pores and inclusions in cast Al-Si alloys [J].
Fan, JH ;
McDowell, DL ;
Horstemeyer, MF ;
Gall, K .
ENGINEERING FRACTURE MECHANICS, 2003, 70 (10) :1281-1302
[9]   On the driving force for fatigue crack formation from inclusions and voids in a cast A356 aluminum alloy [J].
Gall, K ;
Horstemeyer, MF ;
Degner, BW ;
McDowell, DL ;
Fan, JH .
INTERNATIONAL JOURNAL OF FRACTURE, 2001, 108 (03) :207-233
[10]   A micro-cell model of the effect of microstructure and defects on fatigue resistance in cast aluminum alloys [J].
Gao, YX ;
Yi, JZ ;
Lee, PD ;
Lindley, TC .
ACTA MATERIALIA, 2004, 52 (19) :5435-5449