Numerical investigation of low cycle fatigue mechanism in nodular cast iron

The failure mechanism in ductile cast iron under static loading is nucleation, growth, and coalescence of voids. It is known from the literature that elastic plastic porous materials under strain controlled cyclic loading show an increase of void volume fraction called void ratchetting effect. From this observation, we suggest that void ratchetting is the relevant mechanism for low cycle fatigue in nodular cast iron as well. The low cycle fatigue process in the microstructure of ductile cast iron has been simulated cycle by cycle using unit cell models. The strain-life approach for fatigue is followed in this work. The matrix material behavior is modeled as an elastic plastic one. From the simulations, void ratchetting is identified as a potential mechanism of low cycle fatigue in nodular cast iron which finally leads to failure. The lifetime of different load ratio and different matrix material behavior is extracted from the simulations. The simulated strain-life curves are compared with experimental data from literature.