We present comparative studies on the effect of varying the carboxylic-group content of thermally reduced graphene oxides (TRGs) on the anticorrosive properties of as-prepared poly(methyl methacrylate) (PMMA)/TRG composite (PTC) coatings. TRGs were formed from graphene oxide (GO) by thermal exfoliation. The as-prepared TRGs were then characterized using Fourier transform infrared (FTIR) spectroscopy and X-ray photoelectron spectroscopy (XPS). Subsequently, the PTC materials were prepared via a UV-curing process and then characterized using FTIR spectroscopy and transmission electron microscopy (TEM). PTC coatings containing TRGs with a higher carboxylic-group content exhibited better corrosion protection of a cold-rolled steel electrode that those with a lower carboxylic-group content. This is because the well-dispersed TRG with a higher carboxylic-group content embedded in the PMMA matrix effectively enhances the oxygen barrier properties of the PTC. This conclusion was supported by gas permeability analysis.
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