Morphologies of microphase-separated conformationally asymmetric diblock copolymers

The equilibrium morphological behavior of a series of conformationally asymmetric linear diblock copolymers is characterized via small-angle X-ray scattering (SAXS) and transmission electron microscopy (TEM). The linear diblock molecules of polyisoprene and poly(t-butylmethacrylate) (PtBMA) are prepared anionically over a range of PtBMA volume fractions 0.17 to 0.85. Solution light-scattering experiments are performed on PtBMA homopolymer at theta conditions, and the results were compared with PI data in the literature in order to characterize the degree of conformational asymmetry between the respective blocks. This conformational asymmetry is quantified by an epsilon of 0.75. The experimental results are compared with morphological behavior calculated utilizing self-consistent mean field theory for a diblock system with epsilon = 0.75. At middle to high PtBMA volume fractions, phi(PtBMA) > 0.30, the experimental morphological behavior agrees well with the calculated behavior; the microphase boundaries are slightly shifted to higher volume fractions of the PtBMA block due to its larger Kuhn length. At phi(PtBMA) < 0.30, however, discrepancies are found in the volume fraction dependence of experimentally determined morphological behavior and that calculated theoretically. Interestingly, extremely well-ordered cylindrical microstructures were observed for PI cylinder domains embedded in PtBMA matrices; these samples were prepared by solvent casting with no treatment, such as shearing, to enhance long-range order. These well-ordered cylinder structures contrast with PtBMA cylinders in a PI matrix on the opposite side of the phase diagram that have very poor long-range order. (C) 1997 John Wiley & Sons, Inc.