Microstructural and thermo-mechanical analysis of quench cracking during the production of bainitic-martensitic railway wheels

被引:9
作者
Lingamanaik, Siva Naidoo [1 ]
Chen, Bernard K. [1 ]
机构
[1] Monash Univ, Dept Mech & Aerosp Engn, Melbourne, Vic 3800, Australia
关键词
Quench cracks; Finite element analysis; Microstructures; Residual stress; Failure analysis; RESIDUAL-STRESSES; PHASE-TRANSFORMATION; FLOW BEHAVIOR; CARBON-STEEL; DEFORMATION; TEMPERATURE; PREDICTION; MECHANISMS; SIMULATION; DISTORTION;
D O I
10.1016/j.engfailanal.2014.02.010
中图分类号
TH [机械、仪表工业];
学科分类号
0802 ;
摘要
Quench cracking during the production of newly developed low carbon bainitic-martensitic (LCBM) rail wheels was investigated using a microstructural and thermo-mechanical Finite Element (FE) model. The stresses associated with quench cracking during martensite phase transformation were predicted under various quenching conditions for two different grades of LCBM steels with different kinetics of martensite phase transformation. The FE analyses showed that the likelihood of quench cracking can be reduced by using a low coolant spray intensity since the internal stresses generated during the martensitic phase transformation were found to be below the steel's flow stress. The internal stresses were predicted to be even lower with a low carbon grade LCBM steel. The microstructural and thermo-mechanical model has been used to determine favourable quenching conditions that have the potential to reduce the propensity of quench cracking during the production of LCBM railway wheels. (C) 2014 Elsevier Ltd. All rights reserved.
引用
收藏
页码:25 / 32
页数:8
相关论文
共 25 条
[1]  
Arimoto K, 2004, 14TH CONGRESS OF INTERNATIONAL FEDERATION FOR HEAT TREATMENT AND SURFACE ENGINEERING, VOLS 1 and 2, PROCEEDINGS, P486
[2]  
Bammann VP D., 1996, AM SOC MET 2 INT C Q
[3]   A model for the hot deformation of low-carbon steel [J].
Colas, R .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 1996, 62 (1-3) :180-184
[4]  
Constable T, 2006, C RAILW ENG MELB
[5]   COUPLED TEMPERATURE, STRESS, PHASE-TRANSFORMATION CALCULATION MODEL NUMERICAL ILLUSTRATION OF THE INTERNAL-STRESSES EVOLUTION DURING COOLING OF A EUTECTOID CARBON-STEEL CYLINDER [J].
DENIS, S ;
SJOSTROM, S ;
SIMON, A .
METALLURGICAL TRANSACTIONS A-PHYSICAL METALLURGY AND MATERIALS SCIENCE, 1987, 18 (07) :1203-1212
[6]   Finite element prediction of crack formation induced by quenching in a forged valve [J].
Gallina, Davide .
ENGINEERING FAILURE ANALYSIS, 2011, 18 (08) :2250-2259
[7]   Deformation mechanisms in high-Al bearing high-Mn TWIP steels in hot compression and in tension at low temperatures [J].
Hamada, A. S. ;
Karjalainen, L. P. ;
Somani, M. C. ;
Ramadan, R. M. .
FUNDAMENTALS OF DEFORMATION AND ANNEALING, 2007, 550 :217-+
[8]   Development and implementation of CAE system ''HEARTS'' for heat treatment simulation based on metallo-thermo-mechanics [J].
Inoue, T ;
Arimoto, K .
JOURNAL OF MATERIALS ENGINEERING AND PERFORMANCE, 1997, 6 (01) :51-60
[9]   Effect of competing hardening and softening mechanisms on the flow stress curve modeling of ultra-low carbon steel at high temperatures [J].
Jorge, AM ;
Regone, W ;
Balancin, O .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2003, 142 (02) :415-421
[10]  
Kumar BR, 2000, ENG FAIL ANAL, V7, P377