A Two-Phase Partitioning Airlift Bioreactor for the Treatment of BTEX Contaminated Gases

This investigation characterizes a novel 11 L airlift two-phase partitioning bioreactor (TPPB) for the treatment of gases contaminated with a mixture of benzene, toluene, ethylbenzene, and o-xylene (BTEX). The application of the TPPB technology in an airlift bioreactor configuration provides a novel technology that reduces energy intensity relative to traditional stirred tank TPPB configurations. The addition of a solid second phase of silicone rubber beads (10%, v/v) or of a liquid second phase of silicone oil (10%, v/v) resulted in enhanced performance of the airlift bioreactor relative to the single phase case, with 20% more BTEX being removed from the gas phase during an imposed transient loading. During a 4 h loading step change of three times the nominal loading (60 gm(-3) h(-1)), overall removal efficiencies for the airlift TPPBs containing a liquid or solid phase remained above 75%, whereas the single phase airlift had an overall removal efficiency of 47.1%. The airlift TPPB containing a silicone rubber second phase was further characterized by testing performance during steady-state operation over a range of loadings and inlet gas flow rates in the form of a 3(2). factorial experimental design. Optimal operating conditions that avoid oxygen limitations and that still have a slow enough gas flow rate for sufficient BTEX transfer from the gas phase to the working volume are identified. The novel solid-liquid airlift TPPB reduces energy inputs relative to stirred tank, designs while being able to eliminate large amounts of BTEX during both steady-state and fluctuating loading conditions. Biotechnol. Bioeng..2009;103: 1077-1086: (C) 2009 Wiley Periodicals, Inc.