Parameter optimization for finishing hard materials with magnetorheological fluid using the penalized multi-response Taguchi method

被引:8
作者
Jung, B. [1 ]
Jang, K-I [2 ]
Min, B-K [2 ]
Lee, S. J. [2 ]
Seok, J. [1 ]
机构
[1] Chung Ang Univ, Sch Mech Engn, Seoul 156756, South Korea
[2] Yonsei Univ, Sch Mech Engn, Seoul 120749, South Korea
关键词
finishing process; optimization; Taguchi method; micro-machining; hard materials; magnetorheological fluid; REMOVAL; BALLS;
D O I
10.1243/09544054JEM1351
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
This paper presents a novel penalized multi-response Taguchi method that is used to determine the optimal conditions and parameters for a wheel-type magnetorheological (MR) finishing process that uses sintered iron-carbon nanotube (I-CNT) abrasives. The main goal of this study is to achieve the best compromise, within given boundary constraint conditions, between the maximum material removal rate and the minimum surface roughness. The proposed Taguchi method includes two main parameters, namely the weighting loss factor and the severity factor, that account, respectively, for the response weights and the constraint conditions and that control the optimality direction. The method is applied to the finishing of hard-disk slider surfaces made of Al2O3-TiC, and the effects of the weighting loss and severity factors, along with their significance and relative importance in optimizing the finishing process, are thoroughly examined.
引用
收藏
页码:955 / 968
页数:14
相关论文
共 23 条
  • [11] Parameter optimization by Taguchi methods for finishing advanced ceramic balls using a novel eccentric lapping machine
    Kang, J
    Hadfield, M
    [J]. PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART B-JOURNAL OF ENGINEERING MANUFACTURE, 2001, 215 (01) : 69 - 78
  • [12] Robust design of flank milling parameters based on grey-Taguchi method
    Kopac, J.
    Krajnik, P.
    [J]. JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2007, 191 (1-3) : 400 - 403
  • [13] KRAINIK P, 2005, J MATER PROCESS TECH, V162, P629
  • [14] *LORD CORP, MAGN RHEOL MR FLUID
  • [15] Montgomery D.C., 1995, Response surface methodology: process and product optimization using designed experiments
  • [16] Schinhaerl M, 2008, APPL MATH MODEL, V32, P2888, DOI 10.1016/j.apm.2007.10.013
  • [17] Mathematical modelling of influence functions in computer-controlled polishing: Part II
    Schinhaerl, Markus
    Smith, Gordon
    Stamp, Richard
    Rascher, Rolf
    Smith, Lyndon
    Pitschke, Elmar
    Sperber, Peter
    Geiss, Andreas
    [J]. APPLIED MATHEMATICAL MODELLING, 2008, 32 (12) : 2907 - 2924
  • [18] A study on the fabrication of curved surfaces using magnetorheological fluid finishing
    Seok, Jongwon
    Kim, Yong-Jae
    Jang, Kyung-In
    Min, Byung-Kwon
    Lee, Sang Jo
    [J]. INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2007, 47 (14) : 2077 - 2090
  • [19] Experiments and observations regarding the mechanisms of glass removal in magnetorheological finishing
    Shorey, AB
    Jacobs, SD
    Kordonski, WI
    Gans, RF
    [J]. APPLIED OPTICS, 2001, 40 (01) : 20 - 33
  • [20] TONG LI., 1997, INTJ QUALITY RELIABI, V14, P367, DOI [10.1108/02656719710170639, DOI 10.1108/02656719710170639]