Experimental study of the behaviour and failure modes of tapered castellated steel beams

This article discusses the experimental testing of tapered castellated beams (TCBs) under mid-span concentrated load. These beams are created by cutting the webs of standard I-sections in a particular zigzag pattern and rejoining the two parts by placing variable expansion plates between web posts and welding them together. Generally, the depth of the mid-span will be increased. A standard I-section (IPE140) was selected as a parent beam to fabricate three TCB specimens and one prismatic castellated beam. The experimental results showed that the ultimate load capacity of the TCBs could be increased up to 140% of the ultimate load capacity of the parent section. Fabricating a TCB is an effective way of increasing the allowable load of a long-span member while remaining within International Building Code-defined deflection limits. The experimental results showed that the allowable load at deflection (L/360) increased up to 183% of the allowable load for the control specimen at the same deflection. Finally, the experimental results showed that web-post buckling and joint-weld rupture failure modes occurred in TCBs due to the formation of high shear forces that tried to twist the web posts.