Torque control of bolt tightening process through adaptive-gain second-order sliding mode

Bolts constitute a very important subset of mechanical fasteners. In order to tighten bolts, a degree of bolt preload scatter is to be expected. Since the torque control of tightening bolts is the most popular means of controlling the preload, an appropriate tightening torque becomes pivotal. This paper investigates the torque control problem of bolt tightening process. This process is not as simple as it looks because the inherently nonlinear process contains many uncertainties. To conquer the adverse effects of the uncertainties, this paper designs an adaptive-gain second-order sliding mode controller. Theoretically, such design can guarantee that the bolt tightening process has the closed-loop stability in the sense of Lyapunov. From the aspect of practice, the control method is carried out by a platform. Some comparisons illustrate the feasibility and effectiveness of the designed controller.