Box-Behnken technique based multi-parametric optimization of electrostatic spray coating in the manufacturing of thermoplastic composites

被引：26
作者：
Goud, Vijay [1 ]
Ramasamy, Alagirusamy [1 ]
Das, Apurba [1 ]
Kalyanasundaram, Dinesh [2 ,3 ]
机构：
[1] Indian Inst Technol Delhi, Dept Text Technol, New Delhi, India
[2] Indian Inst Technol Delhi, Ctr Biomed Engn, New Delhi 110016, India
[3] All India Inst Med Sci, Dept Biomed Engn, New Delhi, India
来源：
MATERIALS AND MANUFACTURING PROCESSES | 2019年 / 34卷 / 14期
关键词：
Box-Behnken; carbon; coating; composites; electrostatic; polypropylene; sintering; thermoplastics; towpreg; viscosity; COATED TOWPREGS; FIBER; POWDER; STRENGTH;
D O I：
10.1080/10426914.2019.1666991
中图分类号：
T [工业技术];
学科分类号：
08 ;
摘要：
An electrostatic spray coating process was designed and developed in-house for consistent deposition of polypropylene powder on continuously fed carbon tow to produce a matrix coated towpreg. The electrostatic spray coating process was optimized for fiber volume fraction using Box-Behnken experimental design. An empirical multi-parametric equation was obtained to define the relationship between the process parameters (electrostatic voltage at the gun, velocity of the carbon towpreg, and the distance between the tip of gun and the towpreg) through response surface methodology. Experimental verification of the model showed a validation of similar to 93%. The velocity of the carbon towpreg was found to have a more profound effect on the output response of fiber volume fraction when compared to other process parameters.
引用
收藏
页码：1638 / 1645
页数：8
相关论文
共 32 条
[1]   Deposition and Analysis of Composite Coating on Aluminum Using Ti-B4C Powder Metallurgy Tools in EDM [J].
Ahmed, Afzaal .
MATERIALS AND MANUFACTURING PROCESSES, 2016, 31 (04) :467-474
[2]   Neural-fuzzy optimization of thick composites curing process [J].
Aleksendric, Dragan ;
Bellini, Costanzo ;
Carlone, Pierpaolo ;
Cirovic, Velimir ;
Rubino, Felice ;
Sorrentino, Luca .
MATERIALS AND MANUFACTURING PROCESSES, 2019, 34 (03) :262-273
[3]   Optimization of nickel oxide nanoparticle synthesis through the sol-gel method using Box-Behnken design [J].
Ba-Abbad, Muneer M. ;
Chai, Pui Vun ;
Takriff, Mohd S. ;
Benamor, Abdelbaki ;
Mohammad, Abdul Wahab .
MATERIALS & DESIGN, 2015, 86 :948-956
[4]  
Babu G. S., 2007, E-Journal of Chemistry, V4, P145
[5]   Properties of flax-polypropylene composites made through hybrid yarn and film stacking methods [J].
Bar, Mahadev ;
Alagirusamy, R. ;
Das, Apurba .
COMPOSITE STRUCTURES, 2018, 197 :63-71
[6]   Pressure infiltration processes to synthesize metal matrix composites - A review of metal matrix composites, the technology and process simulation [J].
Etemadi, R. ;
Wang, B. ;
Pillai, K. M. ;
Niroumand, B. ;
Omrani, E. ;
Rohatgi, P. .
MATERIALS AND MANUFACTURING PROCESSES, 2018, 33 (12) :1261-1290
[7]   Box-Behnken design: An alternative for the optimization of analytical methods [J].
Ferreira, S. L. C. ;
Bruns, R. E. ;
Ferreira, H. S. ;
Matos, G. D. ;
David, J. M. ;
Brandao, G. C. ;
da Silva, E. G. P. ;
Portugal, L. A. ;
dos Reis, P. S. ;
Souza, A. S. ;
dos Santos, W. N. L. .
ANALYTICA CHIMICA ACTA, 2007, 597 (02) :179-186
[8]  
Ganga R. A., 1987, U.S. Patent, Patent No. [4,713,139, 4713139]
[9]   Genetically optimized diamond-like carbon thin film coatings [J].
Ghadai, Ranjan Kumar ;
Kalita, Kanak ;
Mondal, Subhas Chandra ;
Swain, Bibhu Prasad .
MATERIALS AND MANUFACTURING PROCESSES, 2019, 34 (13) :1476-1487
[10]   Influence of various forms of polypropylene matrix (fiber, powder and film states) on the flexural strength of carbon-polypropylene composites [J].
Goud, Vijay ;
Alagirusamy, Ramasamy ;
Das, Apurba ;
Kalyanasundaram, Dinesh .
COMPOSITES PART B-ENGINEERING, 2019, 166 :56-64
1234