A two-layered cross coupling control scheme for a three-dimensional motion control system

A two-layered modeling and compensation scheme is proposed to reduce the contouring error of a three-dimensional motion control system. In the proposed scheme, the contouring error model of the three-dimensional motion control system is divided into two layers: the top layer and the bottom layer. The proposed multi-layered structure of the contouring error model presents more flexibility in the control system design because the cross coupling controllers in different layers can be designed separately. In this paper, a nonlinear PI controller and a position error compensator are designed in the bottom layer in order to achieve high contouring accuracy in the XY plane, while a unilateral compensator is designed in the top layer to further reduce contouring error in the three dimensional space. Finally, experiments are performed to verify the performance of the proposed, two-layered modeling and compensation scheme. Experiment results show that the designed two-layered cross coupling controller can obtain higher contouring accuracy than traditional cross coupling controller both in the XY plane and in the XYZ space. (C) 2015 Elsevier Ltd. All rights reserved.