The effect of machining and induced surface deformation on the fatigue performance of a high strength metastable β titanium alloy

被引:38
作者
Cox, A. [1 ]
Herbert, S. [1 ]
Villain-Chastre, J. -P. [2 ]
Turner, S. [3 ]
Jackson, M. [1 ]
机构
[1] Univ Sheffield, Dept Mat Sci & Engn, Sir Robert Hadfield Bldg,Mappin St, Sheffield S1 3JD, S Yorkshire, England
[2] Safran Landing Syst, Cheltenham Rd East, Gloucester GL2 9QH, Glos, England
[3] High Value Mfg Catapult, Regus Bldg,Blythe Valley Business Pk, Solihull B90 8AG, W Midlands, England
基金
英国工程与自然科学研究理事会;
关键词
Crack formation; Low cycle fatigue; Titanium alloys; Milling; Subsurface damage; SUBSURFACE DEFORMATION; INTEGRITY; LIFE; BEHAVIOR; SLIP;
D O I
10.1016/j.ijfatigue.2019.02.033
中图分类号
TH [机械、仪表工业];
学科分类号
0802 ;
摘要
Metastable beta titanium alloys such as Ti-5Al-5Mo-5V-3Cr (Ti-5553) are used for large aero-structural components. During processing these alloys are subject to costly machining operations. There is an industry demand to machine at improved metal removal rates (MRR) to meet increasing aircraft orders. To understand the effects of MRR on subsurface deformation and fatigue performance, fatigue coupons were end milled under two different industrial conditions. The surface roughness, residual stress and subsurface deformation was characterised and a custom four point bend fatigue testing was designed to determine the effect of MMR on cycles to failure. The study has demonstrated that an increase in MMR of 50% resulted in a LCF reduction of 57.37%. This was a direct result of increased subsurface damage and residual stresses.
引用
收藏
页码:26 / 33
页数:8
相关论文
共 37 条
[1]  
Adam C., 2017, THESIS
[2]   Electron back scattered diffraction (EBSD) analysis of quasi-cleavage and hydrogen induced fractures under cyclic and dwell loading in titanium alloys [J].
Bache, MR ;
Evans, WJ ;
Davies, HM .
JOURNAL OF MATERIALS SCIENCE, 1997, 32 (13) :3435-3442
[3]   TEM observations of fatigue damage accumulation at the surface of the near-alpha titanium alloy IMI 834 [J].
Baxter, GJ ;
Rainforth, WM ;
Grabowski, L .
ACTA MATERIALIA, 1996, 44 (09) :3453-3463
[4]   Slip and fatigue crack formation processes in an α/β titanium alloy in relation to crystallographic texture on different scales [J].
Bridier, F. ;
Villechaise, P. ;
Mendez, J. .
ACTA MATERIALIA, 2008, 56 (15) :3951-3962
[5]   Analysis of the different slip systems activated by tension in a α/β titanium alloy in relation with local crystallographic orientation [J].
Bridier, F ;
Villechaise, P ;
Mendez, J .
ACTA MATERIALIA, 2005, 53 (03) :555-567
[6]   Competing failure modes and complex S-N curves in fatigue of structural materials [J].
Chandran, K. S. Ravi ;
Chang, P. ;
Cashman, G. T. .
INTERNATIONAL JOURNAL OF FATIGUE, 2010, 32 (03) :482-491
[7]  
Che-Haron C. H., 2001, TOOL LIFE SURFACE IN, V118, DOI [10.1016/50924-0136(01)00926-8, DOI 10.1016/50924-0136(01)00926-8]
[8]   The effect of machining on surface integrity of titanium alloy Ti-6% Al-4% V [J].
Che-Haron, CH ;
Jawaid, A .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2005, 166 (02) :188-192
[9]   State of the Art in Beta Titanium Alloys for Airframe Applications [J].
Cotton, James D. ;
Briggs, Robert D. ;
Boyer, Rodney R. ;
Tamirisakandala, Sesh ;
Russo, Patrick ;
Shchetnikov, Nikolay ;
Fanning, John C. .
JOM, 2015, 67 (06) :1281-1303
[10]   The influence of alloy chemistry on the cutting performance and deformation kinetics of titanium alloys during turning [J].
Crawforth, Pete ;
Taylor, Chris M. ;
Turner, Sam .
3RD CIRP CONFERENCE ON SURFACE INTEGRITY, 2016, 45 :151-154