A Multiphase CFD Model for the Prediction of Particulate Accumulation in a Laser Powder Bed Fusion Process

被引:18
作者
Philo, A. M. [1 ,3 ]
Butcher, D. [1 ,3 ]
Sillars, Stuart [1 ]
Sutcliffe, C. J. [2 ,3 ]
Sienz, J. [1 ]
Brown, S. G. R. [1 ]
Lavery, N. P. [1 ]
机构
[1] Swansea Univ, Coll Engn, Bay Campus Crymlyn Burrows, Swansea SA1 8EN, W Glam, Wales
[2] Univ Liverpool, Sch Engn, Brownlow Hill, Liverpool L69 3GH, Merseyside, England
[3] Renishaw Plc, Addit Mfg Prod Div, Brooms Rd,Stone Business Pk, Stone ST15 0SH, Staffs, England
来源
CFD MODELING AND SIMULATION IN MATERIALS PROCESSING 2018 | 2018年
关键词
Laser powder bed fusion; Additive manufacturing Shielding gas flow; CFD; 316L STAINLESS-STEEL; SPATTER;
D O I
10.1007/978-3-319-72059-3_7
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
Laser Powder Bed Fusion (L-PBF) is a powder based subcategory of metal additive manufacturing. In L-PBF systems an inert gas flow is used to avoid oxidation of the metal alloy powder and components but is also used to remove unwanted by-products produced from the vaporisation of material. By-products produced during in L-PBF can cause attenuation of the laser and re-deposition of unwanted by-products over the processing area which can affect the mechanical properties of as built components. The two main by-products produced in L-PBF are spatter caused from melt pool instabilities and recoil pressure from the metal vapour plume, and particulate condensates. A multiphase computational fluid dynamics model developed in ANSYS Fluent simulates the argon gas flow in a Renishaw AM250 machine validated using hotwire anemometry testing. This model is then coupled with a spatter expulsion discrete phase model supported by high speed imaging analysis and a tertiary phase model for a representative expulsion of particulate condensates is developed.
引用
收藏
页码:65 / 76
页数:12
相关论文
共 8 条
[1]   Selective laser melting of AlSi10Mg: Effects of scan direction, part placement and inert gas flow velocity on tensile strength [J].
Bin Anwar, Ahmad ;
Quang-Cuong Pham .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2017, 240 :388-396
[2]   Development of a laminar flow local shielding device for wire plus arc additive manufacture [J].
Ding, J. ;
Colegrove, P. ;
Martina, F. ;
Williams, S. ;
Wiktorowicz, R. ;
Palt, M. R. .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2015, 226 :99-105
[3]   Gas flow effects on selective laser melting (SLM) manufacturing performance [J].
Ferrar, B. ;
Mullen, L. ;
Jones, E. ;
Stamp, R. ;
Sutcliffe, C. J. .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2012, 212 (02) :355-364
[4]   Influence of the shielding gas flow on the removal of process by-products in the selective laser melting process [J].
Ladewig, Alexander ;
Schlick, Georg ;
Fisser, Maximilian ;
Schulze, Volker ;
Glatzel, Uwe .
ADDITIVE MANUFACTURING, 2016, 10 :1-9
[5]   Investigation into spatter behavior during selective laser melting of AISI 316L stainless steel powder [J].
Liu, Yang ;
Yang, Yongqiang ;
Mai, Shuzhen ;
Wang, Di ;
Song, Changhui .
MATERIALS & DESIGN, 2015, 87 :797-806
[6]   Investigation of the laser-powder-atmosphere interaction zone during the selective laser melting process [J].
Masmoudi, Amal ;
Bolot, Rodolphe ;
Coddet, Christian .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2015, 225 :122-132
[7]   Feature point tracking and trajectory analysis for video imaging in cell biology [J].
Sbalzarini, IF ;
Koumoutsakos, P .
JOURNAL OF STRUCTURAL BIOLOGY, 2005, 151 (02) :182-195
[8]   A Study on the Laser Spatter and the Oxidation Reactions During Selective Laser Melting of 316L Stainless Steel, Al-Si10-Mg, and Ti-6Al-4V [J].
Simonelli, Marco ;
Tuck, Chris ;
Aboulkhair, Nesma T. ;
Maskery, Ian ;
Ashcroft, Ian ;
Wildman, Ricky D. ;
Hague, Richard .
METALLURGICAL AND MATERIALS TRANSACTIONS A-PHYSICAL METALLURGY AND MATERIALS SCIENCE, 2015, 46A (09) :3842-3851