Thermal Shock Failure Mechanism of Nanostructured Zirconia Coating by Atmospheric Plasma Spraying

被引:2
作者
Chang Ying [1 ]
Liu Bei [1 ]
Dong Shijie [1 ]
Wang Huihu [1 ]
Xie Zhixiong [1 ]
机构
[1] Hubei Univ Technol, Wuhan 430068, Peoples R China
基金
中国国家自然科学基金;
关键词
thermal shock failure; zirconia coating; atmospheric plasma spraying; BEHAVIOR; OXIDE;
D O I
暂无
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
Nanostructured zirconia coatings has been prepared based on reasonable spraying technical parameters and the corresponding thermal shock property of the as-sprayed coating was examined at 1100 degrees C. The structure and the surface/interface morphology of the coatings have been analyzed using X-ray diffraction (XRD), metallographic microscope, scanning electron microscopy (SEM), energy dispersive spectrum (EDS) and transmission electron microscopy (TEM). Based on the detailed analysis of the structure and phase composition, a rational mechanism has been proposed for thermal shock failure of the coating. Compared with other nanoparticles, those particles close to pores and pre-existing microcracks would preferentially grow up during the thermal shock process due to a better growth space. The growth of these nanoparticles is conducive to the formation of new microcracks which would lead to the growth of the other nanoparticles. With the growth of most or all of the nanoparticles, the nanostructured zirconia coating correspondingly changes into the quasi-microstructured coating. The thermal shock failure mode of the as-sprayed coating is similar to that of traditional zirconia thermal barrier coatings (TBCs).
引用
收藏
页码:601 / 605
页数:5
相关论文
共 20 条
[1]   Comparative study on effect of oxide thickness on stress distribution of traditional and nanostructured zirconia coating systems [J].
Abbas, Musharaf ;
Guo, Hongbo ;
Shahid, Muhammad Ramzan .
CERAMICS INTERNATIONAL, 2013, 39 (01) :475-481
[2]   Microstructural evolution and failure characteristics of a NiCoCrAlY bond coat in "hot spot" cyclic oxidation [J].
Cao, F. ;
Tryon, B. ;
Torbet, C. J. ;
Pollock, T. M. .
ACTA MATERIALIA, 2009, 57 (13) :3885-3894
[3]  
Cao X, 2013, RARE METAL MAT ENG, V42, P1134
[4]   The Preparation of Nanostructured ZrO2 Microspheres [J].
Chang, Ying ;
Dong, Shijie ;
Wang, Huihu ;
Du, Kuanhe .
CHEMISTRY LETTERS, 2012, 41 (09) :883-885
[5]   Synthesis of monodisperse spherical nanometer ZrO2 (Y2O3) powders via the coupling route of w/o emulsion with urea homogenous precipitation [J].
Chang, Ying ;
Dong, Shijie ;
Wang, Huihu ;
Du, Kuanhe ;
Zhu, Qingbiao ;
Luo, Ping .
MATERIALS RESEARCH BULLETIN, 2012, 47 (03) :527-531
[6]   The growth and influence of thermally grown oxide in a thermal barrier coating [J].
Chen, W. R. ;
Wu, X. ;
Marple, B. R. ;
Patnaik, P. C. .
SURFACE & COATINGS TECHNOLOGY, 2006, 201 (3-4) :1074-1079
[7]   Degradation of plasma-sprayed yttria-stabilized zirconia coatings via ingress of vanadium oxide [J].
Chen, Zun ;
Mabon, Jim ;
Wen, Jian-Guo ;
Trice, Rodney .
JOURNAL OF THE EUROPEAN CERAMIC SOCIETY, 2009, 29 (09) :1647-1656
[8]  
Cheng Yuren, 1990, FATIGUE STRENGTH, P11
[9]   Characterisation and mechanical properties of electroless NiP-ZrO2 coatings [J].
Gay, P. -A. ;
Limat, J. M. ;
Steinmann, P. -A. ;
Pagetti, J. .
SURFACE & COATINGS TECHNOLOGY, 2007, 202 (4-7) :1167-1171
[10]   Thermal conductivity of zirconia coatings with zig-zag pore microstructures [J].
Gu, S ;
Lu, TJ ;
Hass, DD ;
Wadley, HNG .
ACTA MATERIALIA, 2001, 49 (13) :2539-2547