Engineered Porous Carbon for High Volumetric Methane Storage

This paper covers the optimization of methane volumetric storage capacity by controlling the sub-nanometre (<1 nm) and supra-nanometre (1-5 nm) pore volumes. Nanospace engineering of KOH activated carbon generates an ideal structure for methane storage in which gas molecules are adsorbed as a high-density fluid by strong van der Waals forces into pores that are a few molecules in diameter. High specific surface areas, porosities, sub-nanometre (<1 nm) and supra-nanometre (1-5 nm) pore volumes are quantitatively selected by controlling the degree of carbon consumption and metallic potassium intercalation into the carbon lattice during the activation process. The formation of tuneable sub-nanometre and supra-nanometre pores is validated by sub-critical nitrogen adsorption. Aberration-corrected scanning transmission electron microscopy data show the atomic structure of high-surface-area activated carbon (2600 m(2)/g). While high surface area and high porosity are optimal for gravimetric methane storage, the results indicate that an exclusive sub-nanometre region, a low porosity and an acceptable surface area (approximately 2000 m2/g) are ideal for methane volumetric storage, storing 120 g CH4/l (184 vol/vol) at 35 bar and room temperature (22 degrees C). High-pressure methane isotherms up to 150 bar at 30, -25 and 50 degrees C on optimal activated carbons are presented. Methane volumetric storage capacity at 35 bar reaches 176 g/l (269 vol/vol) and 202 g/l (309 vol/vol) at -25 and -50 degrees C, respectively.