Evaluation method of lead measurement accuracy of gears using a wedge artefact

被引:12
作者
Komori, Masaharu [1 ]
Takeoka, Fumi [1 ]
Kubo, Aizoh [1 ]
Okamoto, Kazuhiko [1 ]
Osawa, Sonko [2 ]
Sato, Osamu [2 ]
Takatsuji, Toshiyuki [2 ]
机构
[1] Kyoto Univ, Dept Engn Sci & Mech, Sakyo Ku, Kyoto 6068501, Japan
[2] AIST, Natl Metrol Inst Japan, Dimens Stand Sect, Tsukuba, Ibaraki 3058563, Japan
关键词
artefact; gear; lead measurement; evaluation; gear-measuring instrument; BEVEL GEARS; PROFILE; MODEL;
D O I
10.1088/0957-0233/20/2/025109
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
The reduction of the vibration and noise of gears is an important issue in mechanical devices such as vehicles and wind turbines. The characteristics of the vibration and noise of gears are markedly affected by deviations of the tooth flank form of micrometer order; therefore, a strict quality control of the tooth flank form is required. The accuracy of the lead measurement for a gear-measuring instrument is usually evaluated using a master gear or a lead master. However, it is difficult to manufacture masters with high accuracy because the helix is a complicated geometrical form. In this paper, we propose a method of evaluating a gear-measuring instrument using a wedge artefact, which includes a highly precise plane surface. The concept of the wedge artefact is described and a mathematical model of the measuring condition of the wedge artefact is constructed. Theoretical measurement results for the wedge artefact are calculated. The wedge artefact is designed and produced on the basis of the theoretical measurement results. A measurement experiment using the wedge artefact is carried out and its effectiveness is verified.
引用
收藏
页数:13
相关论文
共 25 条
[1]  
Beyer W, 1996, VDI BERICHT, V1230, P937
[2]  
BEYER W, 1996, 96FTM04 AM GEAR MAN
[3]  
Bicker R, 2001, LASER METROLOGY AND MACHINE PERFORMANCE V, P345
[4]   Applied iterative closest point algorithm to automated inspection of gear box tooth [J].
Boukebbab, Salim ;
Bouchenitfa, Hichem ;
Boughouas, Hamlaoui ;
Linares, Jean Marc .
COMPUTERS & INDUSTRIAL ENGINEERING, 2007, 52 (01) :162-173
[5]   Geometrical specification model for gear - Expresslion, metrology and analysis [J].
Dantan, J. Y. ;
Bruyere, J. ;
Baudouin, C. ;
Mathieu, L. .
CIRP ANNALS-MANUFACTURING TECHNOLOGY, 2007, 56 (01) :517-520
[6]   An international comparison of involute gear profile and helix measurement [J].
Frazer, RC ;
Bicker, R ;
Cox, B ;
Harary, H ;
Härtig, F .
METROLOGIA, 2004, 41 (01) :12-16
[7]  
FUJIO H, 1992, T JAPAN SOC MECH E C, V58, P295
[8]   Gear metrology [J].
Goch, G .
CIRP ANNALS-MANUFACTURING TECHNOLOGY, 2003, 52 (02) :659-695
[9]   Evaluation of runout deviation at bevel gears based on pitch measurements [J].
Guenther, A. ;
Hocken, R. .
CIRP ANNALS-MANUFACTURING TECHNOLOGY, 2006, 55 (01) :539-542
[10]  
HAERTIG F, 2003, P DECT 03 ASME 2003