Multicomponent two-layered cathode for thick sintered lithium-ion batteries

Higher energy density batteries continue to be pursued by researchers. One general route to increase energy density is to increase electrode thickness, which reduces the relative fraction of the cell allocated to inactive components. One route to fabricate thick electrodes is to use mildly thermally treated, or sintered, electrodes comprising only electroactive materials. In this report, the concept of sintered electrodes comprising two different electroactive components will be reported. Conventional composite electrodes with multiple electroactive materials have previously been investigated with the goal of combining desirable attributes of the different components. Sintered electrodes have additional complexity relative to composite electrodes in that interfaces can be formed during processing, and consideration of the location of the different component materials must be taken into account due to the need for electronic conduction through the electrode matrix to proceed through the electroactive materials themselves. Both additional considerations and outcomes will be discussed in this report where multicomponent sintered electrodes of LiCoO2 and LiMn2O4 were fabricated and characterized.