Modeling of dynamic micro-milling cutting forces

被引:213
作者
Malekian, Mohammad [1 ]
Park, Simon S. [1 ]
Jun, Martin B. G. [2 ]
机构
[1] Univ Calgary, MEDAL, Dept Mech & Mfg Engn, Calgary, AB T2N 1N4, Canada
[2] Univ Victoria, Dept Mech Engn, Lab Adv Multiscale Mfg, Victoria, BC V8W 3P6, Canada
基金
加拿大创新基金会; 加拿大自然科学与工程研究理事会;
关键词
Micro-machining; Cutting forces; Receptance coupling; Ploughing; PART I; EDGE RADIUS; PREDICTION; TOOL; MACHINE;
D O I
10.1016/j.ijmachtools.2009.02.006
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
This paper investigates the mechanistic modeling of micro-milling forces, with consideration of the effects of ploughing, elastic recovery, run-out, and dynamics. A ploughing force model that takes the effect of elastic recovery into account is developed based on the interference volume between the tool and the workpiece. The elastic recovery is identified with experimental scratch tests using a conical indenter. The dynamics at the tool tip is indirectly identified by performing receptance coupling analysis through the mathematical coupling of the experimental dynamics with the analytical dynamics. The model is validated through micro end milling experiments for a wide range of cutting conditions. (C) 2009 Elsevier Ltd. All rights reserved.
引用
收藏
页码:586 / 598
页数:13
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