NUMERICAL AND EXPERIMENTAL STUDY OF PRODUCING FLANGES ON HOLLOW PARTS BY EXTRUSION WITH A MOVABLE SLEEVE

被引:14
作者
Gontarz, A. [1 ]
Winiarski, G. [1 ]
机构
[1] Lublin Univ Technol, Fac Mech Engn, Dept Comp Modeling & Met Forming Technol, PL-20618 Lublin, Poland
关键词
hollows parts with flanges; extrussion proces; TUBULAR COMPONENTS; THICK; END;
D O I
10.1515/amm-2015-0326
中图分类号
TF [冶金工业];
学科分类号
0806 ;
摘要
The paper presents the numerical and experimental results of a new method for producing flanges on hollow parts. With this new method, the flange is extruded by a movable sleeve. This innovative technique is modelled numerically by the finite element method. The effect of workpiece and finished product geometries on the forming process is investigated and failure modes are identfied. The numerical reults are then verified in experiments. The tests are conducted using a three-slide forging press equipped with a special device. The numerical and experimental results show a good agreement, which proves that the developed method is correct.
引用
收藏
页码:1917 / 1921
页数:5
相关论文
共 11 条
[1]   End forming of thin-walled tubes [J].
Alves, M. L. ;
Almeida, B. P. P. ;
Rosa, P. A. R. ;
Martins, P. A. F. .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2006, 177 (1-3) :183-187
[2]  
[Anonymous], 2002, Rudy Metale
[3]   Injection forging: engineering and research [J].
Balendra, R ;
Qin, Y .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2004, 145 (02) :189-206
[4]  
Hu XL, 2004, J MATER PROCESS TECH, V151, P321, DOI 10.1016/j.matprotec.2004.04.081
[5]   Upper-bound analysis of the pressure-assisted injection forging of thick-walled tubular components with hollow flanges [J].
Ma, Yanling ;
Qin, Y. ;
Balendra, Raj .
INTERNATIONAL JOURNAL OF MECHANICAL SCIENCES, 2006, 48 (10) :1172-1185
[6]   A rotary flange forming process on the lathe using a ball-shaped tool [J].
Mohamed, FA ;
El-Abden, SZ ;
Abdel-Rahman, M .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2005, 170 (03) :501-508
[7]   Optimisation of the lubrication for the extrusion of solid and tubular components by injection forging [J].
Qin, Y ;
Balendra, R .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2003, 135 (2-3) :219-227
[8]  
Samolyk G., 2011, Sposob i narzedzia do wywijania konca rury z jednoczesnym prasowaniem obwiedniowym, Polskie zgloszenie patentowe, Patent No. 394431
[9]   Investigations into collar drawing using urethane pads [J].
Thiruvarudchelvan, S. ;
Tan, M. J. .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2007, 191 (1-3) :87-91
[10]   Collar drawing using a urethane pad [J].
Thiruvarudchelvan, S ;
Tan, MJ .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2004, 147 (01) :139-144