Type IV creep crack initiation and propagation in mod.9Cr-1Mo steel welds

The ratio of crack initiation and crack propagation life is important from the viewpoint of residual life prediction of mod. 9Cr-1Mo steel welds under Type IV creep damage. Both the creep void density distribution and the failure process with crack initiation/propagation/final failure are predicted for three types of welds in pipes and nozzles, which are compared with experimental results at 650 degrees C. The ratio of crack initiation and final failure life depends on weld type and loading conditions; the ratio is about 0.95 in the cases where redistribution of stress occurs only in the thickness; the ratio is 0.59 similar to 0.65 in the cases where redistribution of stress occurs in both the thickness and circumferential directions of the pipe. Influence of stress ratio (axial vs. circumferential stress) is also predicted for circumferential welds subject to internal pressure/axial load and is compared with experimental results at 650 degrees C.