Ductile-Phase Toughening of Brazed Joints

A heat treatment is presented that uses ductile-phase toughening to mitigate the effect of brittle intermetallics in a Ni-based braze alloy. The fracture resistance has been enhanced by creating a microstructure containing elongated ductile gamma-(Ni) domains that align, preferentially, across the joint. The development of this beneficial microstructure is based on an understanding of the transient dissolution, isothermal solidification, and coarsening phenomena. Due to slow kinetics, the elimination of intermetallics by diffusion is avoided in favor of ductile domain formation through solidification control. The toughening has been attributed to a combination of bridging and process zone dissipation, enabled by the ductile phase.