Microstructure and multifunctional properties of liquid plus polymer bicomponent structural electrolytes: Epoxy gels and porous monoliths

Multifunctional structural batteries and supercapacitors have the potential to improve performance and efficiency in advanced lightweight systems. A critical requirement is a structural electrolyte with superior multifunctional performance. We present here structural electrolytes prepared by the integration of liquid electrolytes with structural epoxy networks. Two distinct approaches were investigated: direct blending of an epoxy resin with a poly(ethylene-glycol) (PEG)- or propylene carbonate (PC)-based liquid electrolyte followed by in-situ cure of the resin; and formation of a porous neat epoxy sample followed by backfill with a PC-based electrolyte. The results show that in situ cure of the electrolytes within the epoxy network does not lead to good multifunctional performance due to a combination of plasticization of the structural network and limited percolation of the liquid network. In contrast, addition of a liquid electrolyte to a porous monolith results in both good stiffness and high ionic conductivity that approach multifunctional goals. (C) 2015 Wiley Periodicals, Inc.