Fault Diagnosis of PWM DC-DC Converters Based on Magnetic Component Voltages Equation

Switch fault diagnosis is an important design aspect for pulse width modulation (PWM) dc-dc power converters. It can prevent power converters from further damage, and also make preparations for remedial actions. In this paper, a fast switch fault diagnostic method is proposed for PWM dc-dc converters operating in continuous conduction mode. The proposed method utilizes the magnetic component (inductor or transformer) voltage for fault diagnosis. Based on the real-time voltage measurement and switch gate-driver signals, characteristics of switch open-circuit faults and short-circuit faults are rapidly extracted, and thus, switch faults can be quickly detected. The magnetic component voltage can be measured by an auxiliary winding in the magnetic core, and gate-driver signals can be easily got from the control circuit. Moreover, the fault detection can be implemented by a low-cost logical hardware circuit, and this circuit can be integrated into the control circuit. The fault diagnosis principle, design considerations, and implementation are discussed in this paper. Experiments are conducted to verify the theoretical analysis.