Approach to higher spatial resolutions in a laser probe measurement system using a phase-only pupil filter

Phase-only pupil-filtering differential confocal measurement, a new approach, is proposed to improve the spatial resolution of a laser probe measurement system (LPMS) for ultraprecise measurement of microstructural workpieces. The proposed approach uses a lateral super-resolution pupil filter for sharpening the main lobe of the Airy spot to improve the LPMS lateral resolution and uses the differential confocal measurement method to improve the LPMS axial resolution, thereby improving the LPMS spatial resolution. In addition to improving the spatial resolution, linearity, and antiinterference capability of a confocal measurement system, the proposed approach can be used for bipolar absolute measurement and improvement of the measurement range. Experimental comparison and analyses indicate that the lateral resolution of a phase-only pupil-filtering differential confocal system can be improved by 50% over that of an LPMS with the same parameters, and a lateral resolution better than 0.27 mu m and an axial resolution better than 3 nm can be achieved when the wavelength of the incident beam is lambda = 632.8 nm, the numerical aperture of the measuring lens is NA = 0.65, and u(M) = 4. It is therefore concluded that the phase-only pupil filtering differential confocal measurement method is a new approach to a higher spatial resolution of LPMSs and can be used for ultraprecise measurement of surface microcontours and microdimensions. (c) 2006 Society of Photo-Optical Instrumentation Engineers.