Joining of Cf/SiC composite to Ti-6Al-4V with (Ti-Zr-Cu-Ni) plus Ti filler based on in-situ alloying concept

In this paper, a novel brazing process based on in-situ alloying concept was carried out to join C-f/SiC composite to TC4 alloy at 940 degrees C for 20 min. Mixed powders of Ti-Zr-Cu-Ni alloy and pure Ti metal were used as interlayer. In the process, Ti-Zr-Cu-Ni alloy melted and then dissolved pure Ti metal via liquid-solid reactions, achieving in-situ alloying of the interlayer. The interfacial microstructure and formation mechanism of the brazed joints were investigated. The effect of Ti powder content on the microstructure and the mechanical properties of joints were analyzed. The results showed that: the maximum lap-shear strength of the in-situ alloying brazed joints was 283 +/- 11 MPa when using (Ti-Zr-Cu-Ni)+40 vol% Ti composite filler, and this value was 79% higher than the mechanical strength when using Ti-Zr-Cu-Ni alone. A reaction layer of (Ti,Zr)C+Ti5Si3 formed near C-f/SiC composite side, while a diffusion layer of Ti2Cu+Ti(s,s) formed near Ti-6Al-4V side. In the interlayer, lots of Ti(s,s) were distributed uniformly and few of Ti-Cu compounds were found, contributing to the plasticity of joints. Adding moderate Ti powder was beneficial for improving the interfacial reaction between C-f/SiC composite and filler material, which affected the lap-shear strength of joints.