Advances in the implementation of PVD-based techniques for the preparation of metal catalysts for the hydrolysis of sodium borohydride

Sodium borohydride constitutes a safe alternative for the storage of hydrogen with a high gravimetric content. Catalytic hydrolysis of sodium borohydride permits on-demand hydrogen generation for multiple applications. In this field, the rational design of efficient metal catalysts deposited on structured supports is highly desirable. For most reactions, chemical methods are the most commonly used methods for the preparation of supported metal catalysts. Physical vapour deposition techniques are emerging as an alternative for the preparation of catalytic materials because of their multiple advantages. They permit the one-step deposition of catalysts on structured supports with controlled microstructure and composition, avoiding the multi-step procedures and the generation of hazardous by-products associated with chemical routes. In this short review, we will describe the available literature on the application of physical vapour deposition techniques for the preparation of supported metal catalysts for the hydrolysis of sodium borohydride. The effects of the deposition parameters on the properties of the catalytic materials will be discussed, and strategies for further improvement will be proposed. Here, we also present our new results on the study of nanoporous Pt catalysts that are prepared through the chemical dealloying of magnetron sputtered Pt-Cu thin films for the hydrolysis of sodium borohydride. We discuss the capabilities of the technique to tune the microstructure from columnar to closed porous microstructures, which, coupled with dealloying, produces more active supported catalysts with lower noble metal loading. At the end, we briefly mention the application of PVD for the preparation of supported catalysts for the hydrolysis of ammonia borane, another hydrogen generating reaction of high interest nowadays. (C) 2020 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.