The present study focuses on theoretical and numerical analysis of the joint effect of the non-singular T-xx and T-zz-stresses on sizes of the plastic zone in the vicinity of the crack tip under mode I loading conditions. The three-dimensional crack tip stresses including T-xx and T-zz stresses are incorporated into the von Mises yield criterion to develop an expression that models the crack tip plastic zone. The plastic zone size distribution is mapped for the middle plane of CT specimens. It is shown that the plastic zone size is affected by the T-zz-stress, i.e. there is strong effect of out-of-plane constraint (specimen thickness) on crack tip plastic zones. The theoretical results are compared with the results computed by finite element method. In addition, to study the effect of thickness and loading mode mixity (mode land II) of the specimen on the singular (K-I, K-II) and the non-singular (T-xx, T-zz,) terms along crack front, three-dimensional stress fields are analyzed by means of finite element analysis. The strong effect of specimen thickness and mixed mode loading conditions on the T-zz-stress is observed. At the same time, there is not the effect of specimen thickness on the non-singular T-xx-stress at same loading conditions. (C) 2015 Elsevier Ltd. All rights reserved.