Modeling electrostatic separation for dehydration and desalination of crude oil in an industrial two-stage desalting plant

The aim of present study is to develop a mathematical model to predict water and salt separation efficiencies in an industrial two stages crude oil desalting process. The considered process consists of mixing valve and electrostatic drums connected in series. The desalting plant is modeled based on the population balance method considering water droplet breakage and coalescence terms to predict droplet size distribution. The class method as a common mathematical technique is selected to solve population balance equation. The accuracy of the developed mathematical model and considered assumption is evaluated using taken data from an industrial desalting plant. Then, the effect of mixing valve pressure drop, flow rate of fresh water and strength of electric field is studied on the desalting and dehydration efficiencies. The simulation result shows that increasing flow rate of fresh water from 3% to 6% decreases salt content in the treated crude oil from 2.06 to 0.71 PTB. (C) 2015 Taiwan Institute of Chemical Engineers. Published by Elsevier B.V. All rights reserved.