Mathematical modeling of natural gas injection in iron ore sintering process and corresponding environmental assessment of CO2 mitigation

With the objectives of reducing CO2 emissions and applying hydrogen-enriched gas in the iron ore sintering process, a mathematical model was developed to simulate the natural gas (NG) injection in the sintering process. The accuracy of the model was verified via sinter pot tests. Additionally, an environmental assessment of CO2 mitigation was performed. Moreover, the effects of the injection quantity, location, and intensity on the sintering process were examined. Sintering process parameters were adopted to quantitatively assess the NG injection technology. The results indicated that this technology can reduce the CO2 emissions. The CO2 mitigation dosage is 11.75 kg/ton sinters when 15% solid fuel is replaced with NG. The melting zone thickness (MZT) and binding liquid phase amount in the upper sintering bed are gradually improved with NG injection quantity increased gradually, which indicates that the holding time of the high temperature zone in the upper bed is prolonged. Furthermore, the injection locations and intensities affect the sintering process. Earlier injection allows more heat storage and forms more binding liquid phase in the upper bed. Low intensity injection reduces the MZT of the sintering bed and negatively affects the sintering process.