Normal and reverse AOT micelles assisted interfacial polymerization for polyaniline nanostructures

We report here the synthesis of polyaniline (PANI) nanomaterials using sodium bis (2-ethylhexyl) sulfosuccinate (AOT) micelles assisted chemical oxidative interfacial polymerization. We have employed two interfaces (chloroform-water and hexane-water) and two oxidizing agents (ammonium persulfate and ferric chloride). The anionic surfactant sodium bis (2-ethylhexyl) sulfosuccinate (AOT) forms normal micelles in aqueous solution and reverse micelles in hydrophobic solvents like hexane or chloroform. The factors influencing the properties and morphologies of polyaniline nanomaterials such as monomer: surfactant ratio, monomer: oxidant ratio, types of interfaces and oxidants used have been studied. Powder X-ray diffraction of the polyaniline nanomaterials have revealed that polyaniline samples were semi-crystalline in nature. Morphology of polyaniline samples studied by scanning electron microscopy (SEM) and transmission electron microscopy (TEM) have revealed that most of the polyaniline nanomaterials synthesized using ferric chloride possess spherical nature, whereas polyaniline samples synthesized using ammonium persulfate (APS) possess short nanofibers especially at lower aniline/AOT mole ratio in feed (12.5-6.5). The four probe electrical conductivity of the samples were found to be of the order of 1.8x10(-1) to 8.6x10(-1) S/cm. Thermal stability of the polyaniline samples recorded by thermogravimetric analysis (TGA) have revealed that polyaniline samples were thermally stable up to 275 degrees C for 10% weight loss. Interfacial polymerization of aniline monomer using reverse micelles of AOT in hexane phase and ammonium persulfate as oxidizing agent in aqueous phase have been proved to be efficient method for the synthesis of short polyaniline nanofibers.