Algorithm research and system development on geometrical springback compensation system for advanced high-strength steel parts

Springback is the most common defect in sheet metal forming, especially for the advanced high-strength steel (AHSS) parts. The compensation method is an effective way to overcome this defect by modifying the die-face. A new geometrical springback compensation algorithm based on the advanced displacement adjustment (DA) method is proposed in this paper for automobile AHSS parts. The die-face is reconstructed by the non-uniform rational B-spline surface with the advantage of UV curves; furthermore, the continuity and topology of the die-face are also studied. The high-quality geometry compensation die-face obtained from this algorithm can be directly applied to actual machining. To reduce the time and cost of the die manufacturing, this algorithm is seamlessly integrated into the CATIA platform. A new compensation user-defined feature is created, which can meet the need for iterative compensation and parametric association. At the end of this paper, two engineering examples of AHSS parts verify the feasibility and validity of this algorithm and system.