Operating optimality assessment based on optimality related variations and nonoptimal cause identification for industrial processes

被引:32
作者
Liu, Yan [1 ]
Wang, Fuli [1 ,2 ]
Chang, Yuqing [1 ,2 ]
机构
[1] Northeastern Univ, Coll Informat Sci & Engn, 3 Lane 11,Wenhua Rd, Shenyang 110819, Liaoning, Peoples R China
[2] Northeastern Univ, State Key Lab Synthet Automat Proc Ind, Shenyang 110819, Liaoning, Peoples R China
基金
中国国家自然科学基金;
关键词
Operating optimality assessment; Nonoptimal cause identification; Optimality related variations; Gold hydrometallurgical process; REAL-TIME OPTIMIZATION; PERFORMANCE;
D O I
10.1016/j.jprocont.2015.12.008
中图分类号
TP [自动化技术、计算机技术];
学科分类号
0812 ;
摘要
In this study, a novel online operating optimality assessment based on optimality related variations and nonoptimal cause identification method is proposed for industrial processes. The optimality related variations are extracted from each steady performance grade by analyzing the common and unique variations among steady performance grades, which avoids the time-consuming data alignment. When the optimality related variations are used in assessment, both the robustness and sensitivity of the assessment method are improved compared with the PCA-based assessment for its abilities in highlighting the process variations related to operating performance and excluding those unrelated variations. Based on the similarities between the optimality related variations of the online data and that of each steady performance grade, the process operating performance can be evaluated as the steady performance grade or the conversion process between performance grades, and this provides more information for the in-depth understanding of the process operating. For nonoptimal operating performance, the nonoptimal cause identification strategy is developed for further production adjustment and performance improvement. Finally, the efficiency of the proposed method is illustrated with a case of gold hydrometallurgical process. (C) 2015 Elsevier Ltd. All rights reserved.
引用
收藏
页码:11 / 20
页数:10
相关论文
共 19 条
[1]   THIOSULFATE LEACHING FOR GOLD HYDROMETALLURGY [J].
ABBRUZZESE, C ;
FORNARI, P ;
MASSIDDA, R ;
VEGLIO, F ;
UBALDINI, S .
HYDROMETALLURGY, 1995, 39 (1-3) :265-276
[2]  
Jackson E., 1986, Hydrometallurgical extraction and reclamation
[3]   Integrated membrane process for gold recovery from hydrometallurgical solutions [J].
Kumar, A ;
Haddad, R ;
Sastre, AM .
AICHE JOURNAL, 2001, 47 (02) :328-340
[4]  
Lego V.A., 2000, SOLVENT EXTR ION EXC, V18, P567
[5]  
LI Gang, 2009, [自动化学报, Acta Automatica Sinica], V35, P759
[6]  
Li Y, 2014, WINT SIMUL C PROC, P1221, DOI 10.1109/WSC.2014.7019979
[7]   Online probabilistic operational safety assessment of multi-mode engineering systems using Bayesian methods [J].
Lin, Yufei ;
Chen, Maoyin ;
Zhou, Donghua .
RELIABILITY ENGINEERING & SYSTEM SAFETY, 2013, 119 :150-157
[8]   Online process operating performance assessment and nonoptimal cause identification for industrial processes [J].
Liu, Yan ;
Chang, Yuqing ;
Wang, Fuli .
JOURNAL OF PROCESS CONTROL, 2014, 24 (10) :1548-1555
[9]   Online Fuzzy Assessment of Operating Performance and Cause Identification of Nonoptimal Grades for Industrial Processes [J].
Liu, Yan ;
Wang, Fuli ;
Chang, Yuqing .
INDUSTRIAL & ENGINEERING CHEMISTRY RESEARCH, 2013, 52 (50) :18022-18030
[10]   Reconstruction in integrating fault spaces for fault identification with kernel independent component analysis [J].
Liu, Yan ;
Wang, Fu-li ;
Chang, Yu-qing .
CHEMICAL ENGINEERING RESEARCH & DESIGN, 2013, 91 (06) :1071-1084