A study on molten pool behavior in the one pulse one drop GMAW process using computational fluid dynamics

被引:26
|
作者
Cho, Dae-Won [1 ]
Park, Jin-Hyeong [2 ]
Moon, Hyeong-Soon [2 ]
机构
[1] Korea Inst Machinery & Mat, Busan Machinery Res Ctr, Busan, South Korea
[2] Korea Inst Ind Technol, Precis Mfg & Control R&D Grp, 42-7 Baegyang Daero,804Beon Gil, Busan 46742, South Korea
基金
新加坡国家研究基金会;
关键词
One pulse one drop; Gas metal arc welding; Computational fluid dynamics; Molten pool flow; Numerical simulation; METAL TRANSFER; ARC CHARACTERISTICS; ACTIVE CONTROL; GAS; DETACHMENT;
D O I
10.1016/j.ijheatmasstransfer.2019.05.038
中图分类号
O414.1 [热力学];
学科分类号
摘要
This study conducted three-dimensional transient numerical simulations of molten pool behavior for the one pulse one drop mode in the gas metal arc welding process. A high speed camera and synchronized data acquisition system were used to capture the dynamic arc images, and the synchronized welding signals (current and voltage) of the one drop one pulse mode. The resulting waveforms and arc images were optimized with Fourier series, and then were applied to develop variable arc models, such as arc pressure, arc heat flux and electromagnetic models. This study conducted several simulation cases and compared the results with experimental characterizations, so it is possible to validate the simulation models. (C) 2019 Elsevier Ltd. All rights reserved.
引用
收藏
页码:848 / 859
页数:12
相关论文
共 50 条
  • [31] Computational fluid dynamics assessment of damaging wind loads on the One Indiana Square tower
    Yilmaz, Erdal
    Duffin, Braden
    ENVIRONMENTAL FLUID MECHANICS, 2014, 14 (04) : 795 - 819
  • [32] Computational fluid dynamics assessment of damaging wind loads on the One Indiana Square tower
    Erdal Yilmaz
    Braden Duffin
    Environmental Fluid Mechanics, 2014, 14 : 795 - 819
  • [33] Aerodynamic Modeling Process Using Reverse Engineering and Computational Fluid Dynamics
    Olejnik, A.
    Kiszkowiak, L.
    Dziubinski, A.
    EARTH AND SPACE 2018: ENGINEERING FOR EXTREME ENVIRONMENTS, 2018, : 944 - 956
  • [34] Modeling and simulation of membrane separation process using computational fluid dynamics
    Tahvildari, Kambiz
    Razavi, Seyed Mohammad Reza
    Tavakoli, Hamed
    Mashayekhi, Ashkan
    Golmohammadzadeh, Reza
    ARABIAN JOURNAL OF CHEMISTRY, 2016, 9 (01) : 72 - 78
  • [35] Investigation of dense jet behavior using computational fluid dynamics models
    Sayil, Mahmut Cenk
    Gunay, Arife
    Anilan, Tugce
    JOURNAL OF THE BRAZILIAN SOCIETY OF MECHANICAL SCIENCES AND ENGINEERING, 2025, 47 (04)
  • [36] Study on the Effect of Pulse Waveform Parameters on Droplet Transition, Dynamic Behavior of Weld Pool, and Weld Microstructure in P-GMAW
    Huang, Jie
    Chen, Tao
    Huang, Daqing
    Xu, Tengzhou
    METALS, 2023, 13 (02)
  • [37] Investigation of Normal and Abnormal States of the Molten Salt Experimental Loop Using Computational Fluid Dynamics
    Cihlar, Michal
    Zacha, Pavel
    Uhlir, Jan
    Marecek, Martin
    Dostal, Vaclav
    Prehradny, Jan
    NUCLEAR SCIENCE AND ENGINEERING, 2023, 197 (12) : 2961 - 2976
  • [38] Thermodynamics of Molten Pool Predicted by Computational Fluid Dynamics in Selective Laser Melting of Ti6Al4V: Surface Morphology Evolution and Densification Behavior
    Dai, Donghua
    Gu, Dongdong
    Ge, Qing
    Ma, Chenglong
    Shi, Xinyu
    Zhang, Han
    CMES-COMPUTER MODELING IN ENGINEERING & SCIENCES, 2020, 124 (03): : 1085 - 1098
  • [39] PERFORMANCE INVESTIGATION ON SINGLE PHASE PULSE DETONATION ENGINE USING COMPUTATIONAL FLUID DYNAMICS
    Debnath, Pinku
    Pandey, K. M.
    PROCEEDINGS OF THE ASME INTERNATIONAL MECHANICAL ENGINEERING CONGRESS AND EXPOSITION, 2013, VOL 15, 2014,
  • [40] Computational fluid dynamics study of Savonius rotors using OpenFOAM
    Gonzalez Madina, Federico
    Gutierrez, Alejandro
    Galione, Pedro
    WIND ENGINEERING, 2021, 45 (03) : 630 - 647