An integrated framework for health measures prediction and optimal maintenance policy for mechanical systems using a proportional hazards model

This paper considers an integrated framework for health measures prediction and optimal maintenance policy for mechanical systems subject to condition monitoring (CM) and random failure. We propose the proportional hazards model (PHM) to consider CM information as well as the age of the mechanical systems. Although the form of health prediction for the mechanical systems under periodic monitoring in the PHM with Markov chain was developed previously, the case of the continuous-state degradation process allowing possible degradation between the inspections still has not appeared. To this aim, the paper allows the use of Gamma process with non-constant degradation, which broadens the application area of PHM. A matrix-based approximation method is employed to compute health measures of the machine, such as condition reliability, mean residual life, residual life distribution. Based on the health measures, the optimal maintenance policy, which considers both hazard rate control limit and age control limit, is proposed and the optimization problem is formulated and solved in a semi-Markov decision process (SMDP) framework. The objective is to minimize the long-run expected average cost. The method is illustrated using two real data sets obtained from feed subsystem of a boring machine and GaAs lasers collected at regular time epochs, respectively. A comparison with other methods is given, which illustrates the effectiveness of our approach. (C) 2018 Elsevier Ltd. All rights reserved.