Stability prediction in milling based on linear multistep method

被引:11
作者
Mei, Yonggang [1 ]
Mo, Rong [1 ]
Sun, Huibin [1 ]
He, Bingbing [2 ]
Wan, Neng [1 ]
机构
[1] Northwestern Polytech Univ, Dept Mech Engn, Xian, Shaanxi, Peoples R China
[2] Shaanxi Univ Sci & Technol, Coll Mech & Elect Engn, Xian, Shaanxi, Peoples R China
基金
中国国家自然科学基金;
关键词
Stability prediction; Linear multistep method; Milne-Simpson; Starting method; Predictor-corrector; DELAY-DIFFERENTIAL EQUATIONS; SEMI-DISCRETIZATION METHOD; CHATTER SUPPRESSION; FRICTIONAL CHATTER; OPERATIONS; SIGNALS;
D O I
10.1007/s00170-019-04379-6
中图分类号
TP [自动化技术、计算机技术];
学科分类号
0812 ;
摘要
On the basis of linear multistep method, the stability of milling process is investigated in this paper. The dynamics of milling process considering the regeneration effect is modeled as a delay differential equation (DDE) with periodic coefficient. The Floquet theory is adopted to predict the stability of milling by calculating the spectral radius of the transition matrix over one principal period. Two high-order starting methods for the Milne-Simpson method are introduced firstly. The effects of different starting methods on the convergence rate of the algorithm are studied. Subsequently, a Milne-Simpson-based predictor-corrector method (SSM) is proposed to further improve the numerical stability and convergence rate. The accuracy and computational efficiency of SSM are verified through two benchmark milling models. The simulation results demonstrate that the proposed method has excellent numerical stability and higher convergence rate compared with the Simpson-based method (SBM) and Adams-Simpson-based method (ASM).
引用
收藏
页码:2677 / 2688
页数:12
相关论文
共 39 条
[1]  
Andrew C., 1961, INT J MACHINE TOOL D, V1, P325, DOI [10.1016/0020-7357(61)90010-5, DOI 10.1016/0020-7357(61)90010-5]
[2]  
[Anonymous], 1995, CIRP ANN-MANUF TECHN, DOI DOI 10.1016/S0007-8506(07)62342-7
[3]  
[Anonymous], 1985, COMPUTATIONAL METHOD
[4]  
Arnold R., 1946, P I MECH ENG, V154, P261
[5]   Nonlinear dynamics of milling processes [J].
Balachandran, B .
PHILOSOPHICAL TRANSACTIONS OF THE ROYAL SOCIETY A-MATHEMATICAL PHYSICAL AND ENGINEERING SCIENCES, 2001, 359 (1781) :793-819
[6]   Stability of interrupted cutting by temporal finite element analysis [J].
Bayly, PV ;
Halley, JE ;
Mann, BP ;
Davies, MA .
JOURNAL OF MANUFACTURING SCIENCE AND ENGINEERING-TRANSACTIONS OF THE ASME, 2003, 125 (02) :220-225
[7]   Stability of linear time-periodic delay-differential equations via Chebyshev polynomials [J].
Butcher, EA ;
Ma, HT ;
Bueler, E ;
Averina, V ;
Szabo, Z .
INTERNATIONAL JOURNAL FOR NUMERICAL METHODS IN ENGINEERING, 2004, 59 (07) :895-922
[8]   Analysis of Milling Stability by the Chebyshev Collocation Method: Algorithm and Optimal Stable Immersion Levels [J].
Butcher, Eric A. ;
Bobrenkov, Oleg A. ;
Bueler, Ed ;
Nindujarla, Praveen .
JOURNAL OF COMPUTATIONAL AND NONLINEAR DYNAMICS, 2009, 4 (03) :1-12
[9]  
Butcher JC, 2008, NUMERICAL METHODS OR
[10]   Early chatter detection in end milling based on multi-feature fusion and 3σ criterion [J].
Cao, Hongrui ;
Zhou, Kai ;
Chen, Xuefeng ;
Zhang, Xingwu .
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2017, 92 (9-12) :4387-4397