Modeling and experimental investigation on friction surfacing of aluminum alloys

AA5083 and AA5052 alloys were utilized as consumable rod and substrate, respectively, in Friction Surfacing (FS) process and a three-dimensional finite element software known as ABAQUS was employed to anticipate the materials thermo-mechanical behavior over this procedure. At that point, in order to investigate the mechanical and microstructures characteristics of the coated samples, the experimental observations and model predictions have been implemented. The results clarified that the strain rate and temperature values are not high at the interface of the substrate and coating layer, also, we observed their maximum values in a layer nearby the upper surface of the coating in the advancing side (AS). Regardless of the irregular strain rate and temperature profiles, there are no important differences in the microstructure of the materials detected in the center of the cross-sections in the direction of advancing and retreating sides (RS). It should be noted that the grain structure is not influenced by the strain energy effect which is kept in the coating layer all through the FS procedure. Moreover, we can consider the grain structure recrystallization as a contributing factor in improving the material strength of the coating which is anticipated to be proportional to the grain size in reverse. (C) 2019 Elsevier B.V. All rights reserved.