Steady state behaviour and maintenance planning of a desulphurization system in a urea fertilizer plant

This paper presents the steady state behaviour and maintenance planning of the desulphurization process in the fertilizer industry. The process consists of four subsystems, A, B, C and D in series with three states; good, reduced and failed. One standby unit is provided for each pump. Taking constant failure and repair rates for each subsystem, mathematical modelling is done using the Chapman-Kolmogorov birth-death process. An expression for steady state availability is given. Based on the data available from a medium sized ammonia production process, the behaviour of each working unit in the process has been analysed. The computed results are discussed with the concerned plant personnel which is helpful to the management for implementing any future plan regarding design modification of the system/processes. (C) 1997 Elsevier Science Ltd.