Distinguishing the Effect of Rock Wettability from Residual Oil on Foam Generation and Propagation in Porous Media

One of the common challenges of applying foam for enhanced oil recovery is the foam instability in the presence of crude oil and nonwater-wet surfaces. In this experimental study, we systematically distinguish the effect of rock surface wettability from that of crude oil saturation on foam rheology under reservoir conditions. Neutral-wet Berea and reservoir sandstone cores are prepared by aging with crude oil, followed by the wettability index measurements. Transient foam generation and steady-state foam quality scans are conducted in neutral-wet cores, with/without water-flood residual oil. Nuclear magnetic resonance imaging is also utilized to measure the remaining oil saturation at the end of the foam-flood. It is shown that strong foam can be generated in a neutral-wet core with no residual oil because of the solubilization of the adsorbed crude oil components and the wettability alteration toward more water-wet conditions. However, in a neutral-wet core containing residual oil, foam generation is initially hindered. Foam generation occurs after injecting several pore volumes of surfactant solution and increasing the superficial velocity to overcome the minimum pressure gradient required for in situ foam generation. The findings from this study suggest that surface wettability in the presence of bulk oil saturation significantly affects transient foam generation. The final steady-state foam strength becomes comparable to the water-wet and oil-free case once the residual oil saturation is adequately reduced.