Optimization of aerodynamic performance for co-axial rotors with different rotor spacings

In this article, attempts are made to study the aerodynamic performance of co-axial rotors with different rotor spacings in hover. A custom-designed experimental platform with seven rotor spacings (z/D = 0.16, 0.19, 0.23, 0.26, 0.29, 0.33 and 0.38) is applied to measure the hover performance, i.e. co-axial thrust and power consumption, and to optimize the aerodynamic configuration of the co-axial system. The experimental errors in thrust coefficient, power coefficient and power loading calculated through 'Kline-McClintock equation' are less than 2%. Additionally, the streamline distribution and pressure of blade tip at different rotor spacings obtained from numerical simulations are presented to visualize the effects of aerodynamic interference between the top and bottom rotor. Results show that the aerodynamic performance of a co-axial rotor with the specific rotor configure and speed range can be indeed improved by changing the rotor spacing, and the optimal performance is obtained with a rotor spacing of 0.19. Also, the magnitude of aerodynamic interference related to the axial separation distance has demonstrated to be beneficial on the total thrust and power consumption. For the same disc loading, a decrease in rotational speed results in an increase in power loading especially for z/D = 0.19. It is also found that the bottom rotor does affect the performance of the top rotor at smaller rotor spacings, whereas the effect is significantly reduced as the rotor spacing increases.