Upgrading Copper Slags to Added Value Fire Resistant Geopolymers

In this paper, the development of fire-resistant geopolymers for the passive fire protection of buildings is investigated. The fire-resistant geopolymeric materials were based on the alkali activation of a metallurgical slag produced in primary copper industry with a highly alkaline solution of potassium hydroxide. In order to decrease the density of the developed geopolymers, their foaming or the addition of lightweight aggregates was also studied. The physical, mechanical and thermal properties of the developed materials were determined and their performance upon exposure to fire was tested according to the ISO-834 standard time-temperature curve, which is considered as appropriate for testing fire protection systems employed in buildings. During the whole test of the materials performance against fire, the temperature at the interface between concrete and geopolymer was recorded below 180 degrees C, as required by the ISO test followed, proving effectiveness for the developed materials to be used as a thermal barrier in buildings and constructions. After testing, the geopolymers kept their structural integrity, without presenting any significant macroscopic damage.