Upcycling of dynamic thiourea thermoset polymers by intrinsic chemical strengthening

Thermoset polymers are indispensable but their environmental impact has been an ever-increasing concern given their typical intractability. Although concepts enabling their reprocessing have been demonstrated, their practical potential is limited by the deteriorated performance of the reprocessed materials. Here, we report a thiourea based thermoset elastomer that can be reprocessed with enhanced mechanical properties. We reveal that the thiourea bonds are dynamic which leads to the reprocessibility. More importantly, they can undergo selective oxidation during high temperature reprocessing, resulting in significant chemical strengthening within certain reprocessing cycles. This is opposite to most polymers for which reprocessing typically results in material deterioration. The possibility of having materials with inherent reprocessing induced performance enhancement points to a promising direction towards polymer recycling. The ability to reprocess thermoset polymers has been demonstrated in principle, but is not widely done due to deteriorated performance of the reprocessed materials. Here, we report a thiourea-based thermoset elastomer that can be reprocessed with enhanced mechanical properties.