Superhydrophobic and Anti-Icing Coatings Made of Hierarchically Nanofibrillated Polymer Colloids

The deposition of coatings with hierarchical morphology from hydrophobic and hydrophilic polymers is a common approach for making superhydrophobic and superhydrophilic coatings. The water-repellent, water-wicking, and anti-icing coatings reported here are made from a class of materials called soft dendritic colloids (SDCs). The branched, nanofibrous SDCs are produced in suspension through nonsolvent-induced phase separation in a turbulent medium. The properties of coatings formed by drying ethanol suspensions of SDCs made of polystyrene, polyvinyl alcohol, and polyester are compared. The highly branched SDC morphology creates entangled, porous coating layers with strong physical adhesion to the substrate due to the multitude of nanofiber sub-contacts analogous to the "gecko leg effect". Polystyrene SDC coatings show excellent superhydrophobicity but weaker adhesion due to low surface energy. Alternatively, polyvinyl alcohol SDC coatings show superhydrophilicity and strong adhesion from their high surface energy. Two strategies to improve the adhesivity and cohesivity of the SDCs layers are shown effective - use of intertwined networks and of silicone droplet microbinders. The water repulsion, together with the air trapped in the blended superhydrophobic coatings also makes them effective against ice nucleation and adhesion. Finally, these SDCs make thin, flexible, and durable nonwovens with similar properties.