Ultralow loading mussel-inspired conductive hybrid as highly effective modifier for function-engineered poly(lactic acid) composites

It remains a great challenge to prepare polylactic acid (PLA) composites with excellent mechanical properties, superior anti-bacteria, and highly effective electromagnetic interference (EMI) shielding using ultralow loading of functional fillers. Herein, lignin particles were uniformly nano-sized as the matrix reinforcement and the fillers carrier via green mechanochemistry for improved thermal properties of polymer matrix. Through one-pot approach to a multitasking engineered agent, hybridized ZnO/Ag particles were synthesized for multifunctionalities. Inspired by mussels, the bio-derived dopamine cross-linker was introduced to in-situ synthesize the polypyrrole (PPy-PDa) glutinous nanofibrils as an interfacial modifier and a particles dispersant to regulate surface free energy of nanoparticles and improve filler-matrix interactions. With effective constructed 3D conductive networks by glutinous nanofibrils and hybridized particles, the dramatic improvement in EMI shielding and electrical conductivity was accomplished using an ultralow content of the conductive particles modifier (0.29 vol% Ag). The resulted biobased composites presented outstanding anti-dripping properties, mechanical properties, electrical conductivity (104.2 S/cm), anti-bacteria, joule heating, photothermal conversion ability and EMI shielding effectiveness (48.6 dB at X-band), which are superior to those reported. This work will broaden the application prospects of PLA composites in the fields of wearable electronics, food packaging and medical devices.