OPTIMIZATION OF NACL BASED SPRAY CORROSION TEST PROCESS PARAMETERS OF HEAT TREATED HYBRID METAL MATRIX COMPOSITES

Aluminium hybrid metal matrix composites (AHMMCs) have widely employed in aerospace, transportation, and automotive applications since for their excellent mechanical qualities and high corrosion resistance. In this research, Al8079 is selected as a matrix material. The titanium diboride (TiB2) is selected as hard reinforcement and molybdenum disulfide (MoS2) is used as soft reinforcement. The Al8079/15 wt.% TiB2/x wt.% MoS2 (x = 0, 2.5, 5 and 7.5) HMMCs are fabricated by using stir casting. The composites are heat treated under T6 condition. The density and micro hardness tests are conducted. The optimization on NaCl based spray corrosion test process parameters is done using grey relational analysis (GRA). The selected input process parameters are Al8079/15 wt.% TiB2/wt.% MoS2 (x = 0, 2.5 and 5), pH value of NaCl solution (x = 6, 9 and 12), hang time (x = 24, 48, and 72 h) and pressure (x = 0.7, 0.9 and 1.1 kg/cm(2)). The selected response parameters are micro hardness, mass loss and wear loss. The L9 Taguchi design is used for optimization. The wear test is conducted at the constant speed of 0.5 m/s, loading rate of 20 N and the sliding distance of 1000 m. The percentage of improvement of GRG from initial setting to experimental is 10.4%.