Hydrogen sensor based on oxide proton conductors and its application to metallurgical engineering

Galvanic cell-type hydrogen sensor for high temperature use is now available thanks to the discovery of oxide-type proton conducting solid electrolyte such as acceptor-doped perovskite-type oxides. In order to develop the practically functional hydrogen sensor based on these electrolytes, the electrochemical properties of these oxides should be understood as a function of hydrogen and oxygen potentials at the temperature range where the sensor is to be used. In this review, the properties of indium-doped calcium zirconate (represented by the composition CaZr0.9In0.1O3-) known as, among these oxides, the most chemically stable and mechanically strong were explained briefly on the basis of the thermodynamics of the crystal imperfections. Then the structure of hydrogen sensor for molten aluminum and that for molten copper, which were designed to make the best use of the properties of the electrolyte for the respective process conditions, were shown. Lastly, the performance of these sensors examined in the laboratory scale and the practical industrial conditions was overviewed.