Data driven modeling and nonlinear model predictive control design for a rotary cement kiln

被引:18
作者
Wurzinger, A. [1 ]
Leibinger, H. [2 ]
Jakubek, S. [1 ]
Kozek, M. [1 ]
机构
[1] Vienna Univ Technol, Vienna, Austria
[2] Sudbayer Portland Zementwerk Gebr Wiesbock & Co G, Rohrdorf, Germany
关键词
rotary cement kiln; NARMAX model; neural network model; nonlinear model predictive control; time-varying weights;
D O I
10.1016/j.ifacol.2019.12.054
中图分类号
TP [自动化技术、计算机技术];
学科分类号
0812 ;
摘要
Cement production is an energy intensive process, on the other hand the product quality directly influences the economic benefit. In this work a nonlinear model predictive control is designed to achieve an optimal compromise between energy consumption, production volume, and product quality. Based on measurements from a 100 t/h rotary cement kiln a non-linear autoregressive NARMAX-model is identified, and cross validation of this model shows good accuracy for control design. A prediction of the most influential disturbance (quality of the feed material) is utilized, product quality can be defined as a set-point, and the optimization criterion is defined using time-varying performance weights. This design achieves good transient response while still guaranteeing that the desired production volume is met. Validation results of the model with measured data and simulation results for the closed-loop operation demonstrate the functionality of the proposed methodology. (C) 2019, IFAC (International Federation of Automatic Control) Hosting by Elsevier Ltd. All rights reserved.
引用
收藏
页码:759 / 764
页数:6
相关论文
共 19 条
[1]  
Billings SA, 2013, NONLINEAR SYSTEM IDENTIFICATION: NARMAX METHODS IN THE TIME, FREQUENCY, AND SPATIO-TEMPORAL DOMAINS, P1, DOI 10.1002/9781118535561
[2]   A thermal model for the rotary kiln including heat transfer within the bed [J].
Boateng, AA ;
Barr, PV .
INTERNATIONAL JOURNAL OF HEAT AND MASS TRANSFER, 1996, 39 (10) :2131-&
[3]   A STEADY-STATE MODEL OF A ROTARY KILN INCINERATOR [J].
CHEN, YY ;
LEE, DJ .
HAZARDOUS WASTE & HAZARDOUS MATERIALS, 1994, 11 (04) :541-559
[4]   Numerical modeling of a rotary cement kiln with improvements to shell cooling [J].
Csernyei, Christopher ;
Straatman, Anthony G. .
INTERNATIONAL JOURNAL OF HEAT AND MASS TRANSFER, 2016, 102 :610-621
[5]   Predictive models and operation guidance system for iron ore pellet induration in traveling grate-rotary kiln process [J].
Fan, Xiao-hui ;
Yang, Gui-ming ;
Chen, Xu-ling ;
Gao, Lu ;
Huang, Xiao-xian ;
Li, Xi .
COMPUTERS & CHEMICAL ENGINEERING, 2015, 79 :80-90
[6]  
Foresee FD, 1997, 1997 IEEE INTERNATIONAL CONFERENCE ON NEURAL NETWORKS, VOLS 1-4, P1930, DOI 10.1109/ICNN.1997.614194
[7]  
International Energy Agency, 2019, GLOB THERM EN CONS C
[8]  
Kussel U., 2010, IFAC P VOLUMES, V43, P309
[9]  
Locher F.W., 2015, Zement: Grundlagen der Herstellung und Verwendung
[10]   Switched model predictive control for performance enhancement [J].
Magni, Lalo ;
Scattolini, Riccardo ;
Tanelli, Mara .
INTERNATIONAL JOURNAL OF CONTROL, 2008, 81 (12) :1859-1869